SynchroDrive | Manufacturer of electric motor controllers for industrial vehicles

Star EV Controller

Star EV Leans More Towards Commercial use

Star EV is widely used for:

  • Resort
  • Hotel
  • Hospital
  • Campus
  • Airport
  • Factory
Why is Star EV Controller More Prone to Problems

Why is Star EV Controller More Prone to Problems

Why is Star EV Controller more prone to problems

Hotel: We need to pick up and drop off customers every day, so the car starts dozens or even hundreds of times a day.

Hospital: People come and go in the hospital, running almost non-stop throughout the day.

Campus: If it is well-known and efficient, it operates almost on a daily cycle.

Scenic Area: Due to vehicles driving at low speeds outdoors for long periods of time, especially in high temperatures during summer, it is easy for the controller to overheat.

Factory: Full load transportation of goods, continuous operation.

Which Star EV Models are Applicable SPIDERWAY Controller

Sirius Series

Sirius Series

Equipped with touch screen display, Bluetooth speaker, independent suspension, lithium battery power supply, silent drive system, etc.

J MODEL Series

J MODEL Series

Flip over seat with storage compartment, equipped with reverse camera, etc.

Passenger Series

Passenger Series

Specially designed for private car fleets, campuses, resorts, communities, and corporate travel, with multiple configurations that can accommodate 14 to 23 passengers.

Commercial Vehicles

Commercial Vehicles

It covers cargo transportation, site maintenance, facility maintenance, and light industrial operations.

Las Vegas Hotel Fleet in the United States

Las Vegas Hotel Fleet in the United States

The hotel owns approximately 80 Star EV electric vehicles, mainly used for internal shuttle services, VIP pick-up and drop off, employee patrols, and material transportation. Due to the hotel being a high-end and well-known hotel located in a bustling central area with a constant stream of guests, vehicles operate almost 24 hours a day.

 

As the service life of vehicles increases, some original Curtis controllers begin to experience aging, manifested as slow acceleration, occasional power outages during operation, and high temperature protection after prolonged use. Meanwhile, due to the discontinuation of the original Curtis controller, the hotel was unable to complete repairs in a timely manner, resulting in the suspension of some vehicles and affecting the hotel’s daily operations and customer reception efficiency.

 

The SPIDERWAY technical team has established a complete Curtis alternative model correspondence scheme for the hotel based on the vehicle VIN information and the original controller model. In response to the daily continuous operation of hotel vehicles, we have re optimized the Star EV controller parameters to make them more suitable for low-speed frequent start stop and long-term continuous operation. At the same time, direct supply from overseas warehouses in California, USA, reduces waiting time.

University of Texas Campus

The client is a large campus located in Texas, USA, with dozens of Star EV electric vehicles on campus, mainly responsible for campus patrols, teacher-student connections, logistics support, and equipment transportation. It is an important means of transportation for campus operation guarantee.

 

Whenever a vehicle malfunctions, maintenance personnel need to confirm the Star EV controller model one by one. The Curtis controller is discontinued, the procurement process is complex, and the maintenance time is long. In addition, some vehicles have completed lithium battery upgrades, but the original Star EV controller parameters cannot be fully matched, resulting in slow starting response, insufficient power, and decreased range performance.

 

SPIDERWAY has sorted out the models of vehicles from different years based on the school fleet configuration, and established a unified list of corresponding controllers. For lithium battery upgraded vehicles, we have readjusted the controller parameters to make the vehicle’s power output smoother. At the same time, we have helped the school establish a common model inventory plan, reduce the types of spare parts, and improve the universality of spare parts.

University of Texas Campus
Canadian Airport Shuttle Bus

Canadian Airport Shuttle Bus

The dealer is responsible for the maintenance of shuttle vehicles within an airport in Canada. The fleet mainly uses Star EV electric vehicles for short distance passenger transfers, luggage transportation, and staff patrols. The airport operates throughout the year, with vehicles running for a long time every day and very limited downtime for maintenance.

Airport vehicles have been in a high-frequency start stop and continuous operation state for a long time, and some old Star EV controllers have experienced performance degradation due to long-term operation. Occasionally, the vehicles may experience situations such as insufficient power and stop running. Due to the discontinuation of the original Curtis controller, if a malfunction occurs, the vehicle may need to wait for several weeks to resume operation, directly affecting the efficiency of airport shuttle services.

The maintenance team also faces the problem of a wide variety of spare parts models and scattered procurement channels, and hopes to find a controller manufacturer that can provide long-term stable supply.

SPIDERWAY provides corresponding Curtis replacement controllers based on the airport fleet model and original controller configuration, and assists the maintenance team in completing parameter settings and installation debugging. Relying on the inventory of overseas warehouses in the United States, we can quickly respond to emergency procurement needs and shorten the supply cycle of controllers.

Dealers often Encounter Difficulties in Purchasing Star EV Controllers

Firstly, a dealer has dozens of vehicles from different brands and years, requiring different models of controllers to greatly increase stocking pressure. Secondly, after the discontinuation of Curtis controllers, it has become increasingly difficult to purchase controllers of different models, resulting in longer procurement cycles. At the same time, the controllers supplied by new suppliers do not correspond to specific Curtis models for dealers and repair shops, resulting in an increasing inventory of controllers for each model. From time to time, there are also problems such as inability to drive, mismatch, and Star EV controller overheating after installing new controllers.

How SPIDERWAY can Help Dealers Reduce Inventory Pressure on Star EV Controllers

For example, if a dealer previously had 20 controller models, now having 6 models can cover 80% of the repair vehicle models. Because SPIDERWAY produces Star EV controllers that correspond one-to-one with Curtis models, you can find any Curtis model you want here. At the same time, SPIDERWAY’s controller supports parameter adjustment to meet the upgrade requirements of different users. If you encounter any installation and upgrade problems, we have our own technical team in California, USA, to provide on-site installation and debugging to solve your after-sales problems.

Why do OEM Choose SPIDERWAY

If you are an OEM customer, what you are most concerned about is not the price, but whether the supplier can continue to supply, whether they can supply in bulk, whether they have their own R&D team to modify according to your needs, and whether they have their own after-sales team to ensure that the quality of the products produced is verified through practice. There is no need to worry about this when cooperating with SPIDERWAY. We are a factory that integrates industry and trade, located in Hefei, Anhui. We not only support ODM/OEM, but also support customization requirements for parameters, wiring harnesses, software, and more.

FAQ

How to confirm the Star EV controller model?  

Find the location of the Star EV controller, take a picture of the nameplate information on the controller’s doorstep, and send it to the supplier.

Choose SPIDERWAY, we offer Curtis flat replacement controllers, one model can be used for different car models.

Not only does it support ODM/OEM, but it also supports customization requirements for parameters, wiring harnesses, software, and more.

Does it support remote debugging?  

We have our own after-sales team, available 24/7 to serve you and support remote video guidance.

We have our own overseas warehouses in California, USA and Sydney, Australia.

Not only does it support lithium batteries, but it also supports lead-acid and lithium iron phosphate batteries.

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